Power Systems

Customization Process

We engineer advanced battery packs specifically for your mission profile—whether that’s desert heat, maritime salt fog, high-G aerospace, or dense urban robotics. Our process aligns the right cells, robust electronics, optimized mechanics, and adaptive thermal systems to your exact requirements.

Aerospace Defense Robotics Industrial Extreme Environments

Requirements & Environment

We start with your operating envelope and duty cycle to define electrical targets and environmental constraints.

  • Voltage & current profiles (continuous / peak)
  • Load transients, ripple, EMI considerations
  • Desert, jungle, maritime, arctic, or mixed-climate ops

Cell Selection

We match chemistry and format to energy density, discharge rate, cycle life, and safety needs.

Molicel Samsung Panasonic + Partners

Electrical Design

Pack topology, protection logic, and BMS architecture tailored to your comms and safety requirements.

  • Voltage/current balancing & low-impedance interconnects
  • BMS / fuel-gauge: TI, ADI, or custom µC/FPGA
  • Protections: OVP/UVP, OCP, OTP, short-circuit, pre-charge

Mechanical Design

We balance compact form factors with ruggedization and serviceability.

  • Size/weight optimization (DFM / DFS)
  • Shock/vibration hardening; harness strain relief
  • Ingress & environmental sealing levels

Thermal Management

PCM modules, airflow paths, and heat-spreader design for stable operation.

  • PCM integration & latent-heat buffering
  • CFD / airflow modeling and hotspot mitigation
  • Environmental stress & duty-cycle analysis

Environmental Adaptation

We design for your reality: desert, maritime, arctic, jungle—or a full spectrum of climates.

  • Salt-fog, sand/dust, humidity, altitude, thermal shock
  • Materials selection for corrosion/UV/chemical resistance
  • Operational envelope documented per build
Step 1

Scope & Specs

Define electrical targets, environment, interfaces, compliance, and delivery constraints.

Step 2

System Design

Cell selection, pack topology, BMS and harness maps, mechanical + thermal models.

Step 3

Build & Validate

Precision assembly, QA checkpoints, electrical/thermal validation and documentation.

Step 4

Deliver & Support

Acceptance testing, shipping compliance, after-action tuning, lifecycle support.

Specs We'll Confirm With You

Voltage / Capacity Targets Series/parallel layout, continuous & peak current, surge tolerance.
Environment & Duty Cycle Desert, jungle, maritime, arctic, mixed; duty cycle/thermal load.
Cell Chemistry & Format Molicel, Samsung, Panasonic, partner options.
BMS & Comms TI/ADI/custom; CAN, SMBus, I²C; logging, protections, firmware hooks.
Mechanical Envelope L×W×H, mounting, connector/access, ruggedization level.
Thermal Strategy PCM integration, heat spreading, airflow, ambient ranges.
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ITAR-registered • NDAA-compliant • Documentation available on request (UN38.3 summaries, test plans, and acceptance reports).